Laser Displacement Sensors

High Precision Sensors

High Precision Sensors are advanced measurement devices designed to provide extremely accurate and reliable data in various industrial applications. These sensors are capable of detecting minute changes in physical quantities such as distance, position, force, and pressure with high resolution and repeatability. The importance of high precision sensors in industrial applications cannot be overstated, as they ensure the quality, efficiency, and safety of processes in manufacturing, automation, aerospace, electronics, and other sectors. Their ability to deliver precise measurements helps in maintaining tight tolerances, optimizing performance, and reducing waste.

Orbital Mekatronik Systems Pvt. Ltd. is a leading manufacturer and supplier of high-quality High Precision Contact Sensor. Our sensors are designed with a strong and narrow body, featuring an exquisite and beautiful construction that combines durability with aesthetics. They incorporate advanced technologies such as hardness linear ball bearings for long life, a metal stop structure for added robustness, and a multi-digit display of measured values for easy readability. Additionally, our sensors feature a strip displacement indicator lamp for more intuitive operation, multi-function and multi-detection modes for versatile applications, a high cost-performance ratio, and an overrange alarm function to ensure reliable performance even in challenging conditions.

Technical Specifications :

Model HK-L05 HK-L10
Sesing distance 4mm 10mm
Variable range 5mm 10mm
Display accuracy 5um 5um
Measuring Force about 0.7N about 0.6N
Protection level sensor head IP65 IP50
amplifier IP40
Mechanical life More than 10 million times
Ambient temperature range Working:0~+50, saving:-10~+60
Ambient humidity range Working: 35 to 85% RH, no condensation
Vibration (durability) 10 to 55 Hz, single amplitude 0.35 mm, X, Y, Z axis direction 50 min each
Impact (durability) 150 m/s2 6 directions,each 3 times(up and down, left and right, front and back)
Connection mode Connector relay type (sensor head-preamplifier: 2m preamplifier-connector: 0.2m)
Weight (after packing) About: 100g
Shell material sensor head Stainless steel
sheath Viton
Mounting bracket Stainless steel
Stator Ultra steel
Accessory Preamplifier mounting bracket right angle adapter

Amplifier Parameters

NPN PNP
Model HK-S01N HK-S01P
Display range -29.99929.999
Display resolution 5um
Response time 10ms,50ms,100ms,500ms,1000ms
Power voltage 12-30 VDC includes 10% pulsation (P-P), CLass 2
Consumption current Maximum 2200 MW (30V, Max. 73.3mA)
Output control NPN collector open circuit 40V, max. 50mA; residual voltage: Max.1V PNP collector open circuit 30V, max.50mA; residual voltage: max.1V
Input control Input time: minimum 10 ms
Reaction time Less than 1ms
Consumption current 15mA below
Ambient temperature -10 to +50,No freezing
humidity 35 to 85%RH,No condensation
shock 10 to 55 Hz, compound amplitude 1.5 mm, X, Y, Z axis direction each 2 hours
Material Shell Polycarbonate (PC)
Key Polycarbonate (PC)
Weigh About 140 g (including power cord)

Applications :

  1. Machine Tool Calibration: Calibrate machine tools for precise cutting, drilling, and machining operations, enhancing the accuracy and efficiency of manufacturing processes.
  2. Robotics: Enable precise control and positioning of robotic arms for tasks such as assembly, welding, and painting.
  3. Assembly Line Monitoring: Monitor the position and alignment of parts during assembly to ensure correct fitting and avoid defects.
  4. Surface Profiling: Profile the surfaces of aerospace parts to detect imperfections and ensure aerodynamic efficiency.
  5. Assembly and Maintenance: Aid in the precise assembly and maintenance of aircraft by providing accurate measurements of critical components.
  6. Semiconductor Inspection: Inspect semiconductor wafers for thickness, flatness, and defects, ensuring high-quality production.
  7. Device Calibration: Calibrate medical devices to ensure accurate measurements and reliable performance in diagnostic and therapeutic applications.
  8. Surgical Equipment: Measure and calibrate surgical instruments and robots to ensure precision during medical procedures.
  9. Structural Health Monitoring: Monitor the integrity and alignment of structural components in buildings, bridges, and other infrastructure.
  10. Dimensional Measurement: Ensure precise measurements of construction materials and components to maintain structural integrity and quality.
  11. Fill Level Monitoring: Accurately measure fill levels in containers to optimize production efficiency and prevent overfilling or underfilling.
  12. Product Inspection: Ensure the size and shape of food products meet quality standards, improving consistency and customer satisfaction.
  13. Vial and Bottle Inspection: Monitor the fill levels and alignment of vials and bottles, ensuring accurate filling and packaging.