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Optical Linear Scale

Buy Optical Linear Scales from Orbital Mekatronik Systems Pvt. Ltd. – India’s Leading Manufacturer & Supplier

Optical Linear Scales are precision measurement tools used to accurately gauge linear displacement in various industrial applications. These scales employ optical sensors to detect and measure minute movements, converting them into precise digital signals. This high-resolution technology ensures that measurements are extremely accurate, making Optical Linear Scales indispensable in industries where precision is critical, such as manufacturing, aerospace, and electronics. The scales consist of a scale (or grating) and a readhead that moves along the scale, detecting the light patterns and translating them into electronic signals that can be read by control systems or display units.

In industrial settings, the importance of precision in measurements cannot be overstated. Accurate measurements are essential for maintaining quality control, optimizing production processes, and ensuring the reliability and safety of products. Even minor inaccuracies can lead to significant defects, increased waste, and higher production costs. Optical Linear Scales provide the high level of precision needed to avoid these issues, enabling manufacturers to produce components with exact specifications, improve efficiency, and reduce material costs.

Orbital Mekatronik Systems Pvt. Ltd. stands at the forefront of the industry as a leading manufacturer, supplier, and exporter of high-quality Optical Linear Scales. With a commitment to innovation and excellence, Orbital Mekatronik has developed a range of products that meet the stringent demands of modern industrial applications. Our Optical Linear Scales are designed using the latest technology, ensuring unmatched accuracy and durability. As a trusted partner for businesses worldwide, we offer not only top-tier products but also comprehensive support and customization options to meet the unique needs of our clients.

Types of Optical Linear Scales

Explore our range of Optical Linear Scales to find the perfect fit for your needs:

Product Features :

High Accuracy and Resolution: Our Optical Linear Scales offer outstanding measurement accuracy, with resolutions as fine as 0.1 micrometers. This high level of precision ensures that even the smallest linear displacements are accurately captured and measured.
Advanced Optical Technology: The core of our Optical Linear Scales lies in their advanced optical sensing technology. This technology uses light interference patterns to detect movement, providing highly accurate and repeatable measurements.
Easy Integration: Our scales are designed for seamless integration with various industrial systems and machinery. They come with standard mounting options and interfaces, making them compatible with most control systems and display units.
Temperature Compensation: To maintain accuracy across a wide range of operating conditions, our Optical Linear Scales are equipped with temperature compensation mechanisms. This feature ensures that measurements remain precise even in environments with fluctuating temperatures.
Fast Response Time: Our Optical Linear Scales have a fast response time, enabling real-time measurement and feedback. This quick response is crucial for applications that require immediate adjustments based on precise measurements.
Low Maintenance: Designed for reliability, our scales require minimal maintenance. The optical sensors are enclosed to protect against dust and debris, reducing the need for frequent cleaning and servicing.
Compatibility with Existing Systems: Our Optical Linear Scales are designed to be compatible with existing measurement and control systems. This feature simplifies the upgrade process, allowing for easy replacement of outdated scales without extensive system modifications.
Certification and Compliance: Our products comply with international standards for precision measurement tools. They are rigorously tested to ensure they meet the highest quality and performance standards, providing our customers with reliable and accurate measurement solutions.

Benefits of Using Optical Linear Scales :

Unmatched Precision: Optical Linear Scales provide exceptionally high accuracy and resolution, ensuring that even the smallest linear displacements are captured and measured with precision. This level of accuracy is crucial for applications requiring meticulous measurement, such as in manufacturing, aerospace, and electronics.
Enhanced Product Quality: By ensuring precise measurements, Optical Linear Scales help maintain high product quality. Accurate measurement data allows for better control over manufacturing processes, reducing the likelihood of defects and improving the overall quality of the final product.
Increased Efficiency: Accurate and reliable measurements enable more efficient production processes. With precise data, manufacturers can optimize their operations, reduce material waste, and improve overall productivity. This efficiency translates to cost savings and higher throughput.
Fast and Real-Time Feedback: Optical Linear Scales offer fast response times, providing real-time measurement data. This quick feedback is essential for applications that require immediate adjustments, ensuring processes stay within tight tolerances and specifications.
Easy Integration: Our Optical Linear Scales are designed for easy integration with a variety of industrial systems and machinery. With standard mounting options and interfaces, they can be seamlessly incorporated into existing setups, simplifying the installation process.
Reduced Maintenance: Our Optical Linear Scales are designed to minimize maintenance requirements. With enclosed optical sensors that protect against dust and debris, the need for frequent cleaning and servicing is significantly reduced, saving time and resources.
Improved Process Control: Accurate measurement data from Optical Linear Scales enables better process control. Manufacturers can monitor and adjust their processes in real-time, ensuring consistent quality and adherence to specifications.

How to Choose the Right Optical Linear Scales:

When selecting the right Optical Linear Scales for your needs, several key parameters should be considered to ensure optimal performance and compatibility with your application. Firstly, assess the features you require, such as accuracy, resolution, and durability. High precision and fine resolution are critical for applications demanding exact measurements, while robust construction ensures reliability in harsh environments. Secondly, understand the different types of Optical Linear Scales available, such as incremental and absolute scales, each suited to specific needs; incremental scales are ideal for applications requiring relative position tracking, whereas absolute scales provide precise position information even after power loss. Lastly, consider the specific applications in which the product will be used. For example, in CNC machining, high-resolution scales with fast response times are essential for precise control, while in robotics, compact and lightweight scales may be preferred for integration into mobile units. By evaluating these factors—features, types, and application suitability—you can select the Optical Linear Scale that best meets your precision measurement needs.

Applications :

CNC Machining and Metalworking: In CNC machines and metalworking, Optical Linear Scales are critical for ensuring accurate positioning and movement of machine parts. They enable precise control over cutting, drilling, and milling processes, leading to higher quality and consistency in manufactured components.
Semiconductor Manufacturing: The semiconductor industry relies on Optical Linear Scales for the precise alignment and positioning of wafers during the manufacturing process. This precision is vital for producing high-quality semiconductor devices and maintaining the stringent tolerances required in this field.
Aerospace and Defense: In aerospace and defense applications, Optical Linear Scales are used in various equipment and machinery that require precise measurements. This includes flight simulators, testing rigs, and manufacturing equipment for aircraft components, where accuracy is paramount for safety and performance.
Metrology and Calibration: In metrology and calibration laboratories, Optical Linear Scales are used for precise measurement and calibration of instruments and gauges. Their high accuracy and repeatability make them ideal for setting standards and ensuring measurement consistency.
Printing and Packaging: The printing and packaging industry utilizes Optical Linear Scales to control the positioning of print heads and cutting tools. This precision ensures accurate print registration and cuts, leading to high-quality finished products.
Research and Development: Optical Linear Scales are widely used in research and development for precise measurement and experimentation. They provide the accuracy needed for scientific studies, prototype development, and engineering tests.

Why Choose Us? :

Orbital Mekatronik Systems Pvt. Ltd. stands out as a premier manufacturer and supplier of high-quality industrial automation products.

Our extensive product range includes a variety of Safety Light Curtains such as Type 2 and Type 4 Safety Light Curtains, Compact Safety Light Curtains, Object & Profile Measurement Safety Light Curtains, Safety Perimeter Protection Safety Light Curtains, and Automatic Vehicle Classification systems. Additionally, we offer Safety Laser Scanners across multiple series, robust Safety Relays, advanced Safety Interlock Switch Devices, efficient Area Sensors/Bin Sensors, and a comprehensive selection of Industrial Sensors including Proximity, Capacitive, Photoelectric, Fiber Optic, Laser Displacement, Colour Mark, and Ultrasonic Sensors.

Our portfolio also features precision Rotary Encoders, including Incremental and Absolute types, Manual Pulse Generators, Linear Potentiometers, Linear Transducers, and Linear Wire Encoders/Potentiometers. We supply Optical Linear Scales, Digital Readout Systems, and Industrial Robots like Cartesian, Desktop Dispensing, and Scara Robots. Our Industrial HMI and Conveying Systems, including Transfer Systems and Flex Conveyors, further exemplify our commitment to innovation and quality. We also offer a range of IDEC safety components.