Smart Control Architecture for Reliable, Connected Production
Automate machine operations, improve operator control, and monitor production data in real time with integrated control, HMI, and SCADA solutions engineered for your industry.
Orbital Mekatronik provides industrial control solutions for new machine builds, plant retrofits, production line automation, and panel building. Our scope includes PLC control systems, HMI touch panels, SCADA software, VFD & servo drives, remote I/O, and custom electrical control panels.
We support OEMs, machine builders, system integrators, and industrial manufacturing plants with system architecture, hardware selection, panel engineering, and integration support across India and international markets.
Outdated relay logic, unsupported legacy PLCs, and unmonitored machine drives lead to frequent downtime, poor product quality, and zero production visibility. A properly designed control solution helps you:
The right control architecture depends on I/O count, processing speed, motion control requirements, communication protocols (PROFINET, EtherCAT, Modbus), environment, and operator interface needs.
Our control portfolio covers 8 distinct industrial automation building blocks. Select a tab to explore details for each technology.
Compact, modular, and high-performance PLCs execute fast machine logic, PID loop control, multi-axis motion synchronization, and fieldbus communications for reliable automated operation.
Typical Applications
Operator touch screens (4.3" to 15" +) offer clear graphical visualization, active alarm management, multi-recipe storage, operator security levels, and real-time trend logging.
Typical Applications
Plant-wide supervisory control and data acquisition software collects data from multiple PLCs, manages historical databases, generates production reports, and integrates with MES/ERP systems.
Typical Applications
Variable frequency drives (VFDs) regulate AC motor speed for energy savings, while AC servo drives deliver high-speed, high-precision positioning, torque control, and electronic camming.
Typical Applications
Distributed I/O modules and industrial Ethernet networks (PROFINET, EtherCAT, Modbus TCP) reduce control cabinet wiring, simplify machine expansion, and improve signal reliability.
Typical Applications
Custom-built electrical control enclosures designed with neat wire ducting, ferruled numbering, surge protection, thermal ventilation, switchgear, and full electrical testing before supply.
Typical Applications
End-to-end automation engineering for new machine builders, combining PLC logic, motion drives, HMI, sensors, and safety devices into a complete operating system.
Typical Applications
Replace obsolete PLCs, failed HMIs, and relay logic panels with modern control hardware without changing mechanical machinery, extending asset life and restoring productivity.
Typical Applications
PLC and servo synchronization for high-speed pouching, filling, sealing, registration mark tracking, and labeller speed matching.
PLC-driven sequence control with HMI recipe management, sensor pass/fail logic, and automatic test report generation.
Distributed VFD and remote I/O network control for multi-zone conveyor lines, pallet stops, and sorting gates.
PID loop control, VFD multi-pump staging, pressure/level monitoring, and SCADA data logging for process plants.
Custom control panel design, multi-axis servo positioning, safety interlocks, and intuitive HMI for custom OEM machinery.
Centralized PC SCADA monitoring, active alarm logging, shift production reporting, and MQTT/OPC-UA Cloud connectivity.
Upgrading old machine tools with new PLC panels, safety relays, HMI touchscreens, and precision encoder feedback.
Tension control using dancer feedback, multi-drive VFD synchronization, and high-speed web length measurement.
Control system design should begin with the machine operation sequence, performance goals, and future expansion needs—not just component pricing. Our engineering team evaluates:
Share your machine control sequence, I/O list, motor details, operational flow, and panel dimensional constraints. Our engineering team will help design a complete control system solution.
Request Control System Selection SupportWe evaluate your complete machine sequence, speed targets, and operator workflow before selecting control hardware.
One-stop supply covering PLCs, HMIs, SCADA, VFDs, servo drives, fieldbus I/O modules, and custom control panels.
We partner with new machine builders and help industrial plants upgrade aging legacy control systems.
Our combined experience in sensors, measurement, robotics, conveyors, and safety ensures harmonious system operation.
Serving industrial customers, system integrators, and OEMs across India from our Mumbai facility.
Designing a new machine, building control panels, or retrofitting an old PLC system?
Share your I/O requirements, motor list, machine operation sequence, and control expectations. Our team will help select and engineer a reliable control, HMI, and drive solution.
