Orbital Mekatronik Systems Pvt. Ltd.

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Industrial Measurement Solutions

Industrial Measurement Solutions for Position, Speed & Movement

Precision Feedback for Industrial Machines

Measure machine movement accurately and convert it into reliable feedback for monitoring, positioning and automated control.

Orbital Mekatronik provides industrial measurement solutions for rotary position, rotational speed, linear displacement, machine-axis travel, length and distance measurement. Our range includes rotary encoders, linear potentiometers, linear transducers, wire-draw encoders, optical linear scales and digital readout systems.

We support machine builders, OEMs, system integrators, maintenance teams and industrial plants with product selection for new machines, retrofits and replacement requirements.

Discuss Your Measurement Requirement
Industrial measurement solutions โ€” Orbital Mekatronik
Why Industrial Measurement Matters

Accurate Measurement Improves Machine Performance

Industrial machines depend on accurate position and movement feedback. An unsuitable or incorrectly specified measuring device can cause positioning errors, inconsistent dimensions, poor repeatability and unexpected machine stoppages. A properly selected measurement solution can help:

Measure rotary position and rotational speed
Monitor linear movement and displacement
Display machine-axis position
Control cutting length and feed distance
Confirm actuator, slide and cylinder position
Measure the extension of hydraulic equipment
Improve repeatability in automated machines
Replace worn or obsolete feedback devices
Provide position feedback to PLCs and controllers
Reduce manual measurement and operator error
Support closed-loop control systems

The right technology depends on whether the movement is rotary or linear, the required measuring range, resolution, accuracy, output signal, mounting arrangement and operating environment.

Industrial Measurement Technologies

Industrial Measurement Technologies We Offer

Our portfolio covers rotary encoders, linear potentiometers, linear transducers, wire-draw encoders, optical linear scales, digital readout systems, and optical gauges. Select a tab to explore details for each technology.

Rotary Position & Shaft Speed

Rotary Encoders

Rotary encoders convert shaft rotation into electrical signals for measuring position, speed, direction or angular movement. Orbital Mekatronikโ€™s range includes incremental solid-shaft and hollow-shaft encoders, single-turn and multi-turn absolute encoders, fieldbus encoders, and magnetic rotary encoders. Incremental encoders provide pulses relative to movement; absolute encoders provide a unique position value without depending on pulse counting.

Typical Applications

Motors and drive systems
Packaging machinery
CNC and machine tools
Printing and converting machines
Elevators and material handling
Robotics and automated assembly
Displacement & Cylinder Stroke

Linear Potentiometers

Linear potentiometers measure the position or movement of a machine component through physical displacement. They provide a proportional analogue output that can be connected to a PLC, controller or display.

Typical Applications

Hydraulic and pneumatic cylinders
Machine slides and guideways
Press stroke monitoring
Valve-position feedback
Injection-moulding machines
Material-testing equipment
Continuous Closed-Loop Feedback

Linear Transducers

Linear transducers convert straight-line movement into an electrical output for position monitoring and closed-loop control. They are suitable where continuous feedback is required across a defined measuring stroke.

Typical Applications

Ram and platen-position measurement
Tool and fixture positioning
Hydraulic equipment
Production machinery
Automated positioning systems
Test and inspection equipment
Wire-Draw & Long Travel

Linear Wire Encoders and Wire Potentiometers

A wire-draw measurement device uses a retractable cable connected to the moving component. As the cable extends or retracts, the device measures linear travel. This approach is useful when the measuring distance is longer or when installing a rigid linear sensor along the full movement path is impractical.

Typical Applications

Crane and hoist travel
Hydraulic-cylinder extension
Lift and platform positioning
Telescopic machinery
Storage and retrieval systems
Industrial doors and gates
Precision Machine Axis Travel

Optical Linear Scales

Optical linear scales provide accurate position feedback for machine axes. A reading head detects movement along the scale and sends position information to a compatible digital readout or controller.

Typical Applications

Milling machines
Lathes
Grinding machines
Boring machines
Coordinate positioning equipment
Machine-tool retrofits
Operator Axis Display

Digital Readout Systems

Digital readout systems display axis-position data received from compatible linear scales or measuring devices. They help machine operators position a tool or workpiece more accurately without relying only on mechanical graduations. Digital readouts are commonly installed on conventional machine tools to improve usability, dimensional control and repeatability.

Typical Applications

Conventional lathe DRO
Milling machine DRO
Grinding & boring machine DRO
Toolroom machines
Manual axis position display
Machine tool retrofits
Compact Precision Contact Gauges

Optical Linear Gauges

Optical linear gauges measure small linear movement, component height or dimensional variation. They are useful where compact, repeatable contact measurement is required for inspection or machine control.

Typical Applications

Component-height inspection
Dimensional checking
Part sorting
Tool-position monitoring
Automated inspection fixtures
Production quality control
Measurement Applications

Measurement Solutions for Exact Applications

01

CNC and Conventional Machine Tools

Measure X, Y and Z-axis movement using optical scales, rotary encoders and digital readout systems.

02

Cutting-to-Length Machines

Track roller rotation or linear material movement to control cutting length in wire, cable, sheet, film and profile-processing machines.

03

Packaging and Printing Machinery

Synchronise feeding, sealing, printing and cutting operations using precise shaft-position and speed feedback.

04

Hydraulic Presses and Cylinders

Measure ram, platen or cylinder movement using linear potentiometers, transducers or wire-draw devices.

05

Conveyor and Material-Handling Systems

Monitor belt speed, roller rotation, travel distance and indexed product movement.

06

Elevators, Hoists and Lifting Systems

Measure vertical travel, platform position or cable movement using suitable rotary or wire-position devices.

07

Robotics and Automated Machines

Provide repeatable position feedback for rotating shafts, linear axes, fixtures and auxiliary machine movements.

08

Quality Inspection Systems

Measure component height, displacement and dimensional variation during production or final inspection.

Industries We Serve

Our industrial measurement solutions support:

Machine-tool manufacturing
Automotive and auto-component production
Packaging and printing
Metal forming and fabrication
Plastics and rubber processing
Textile and converting machinery
Material handling and logistics
Steel, cable and wire processing
Pharmaceutical machinery
Food and beverage equipment
Robotics and industrial automation
General engineering industries
How We Select the Right Measurement Device

Product Selection Starts with the Movement and Required Output

Product selection should begin with the movement and required outputโ€”not only the measuring range. For replacement requirements, electrical and mechanical compatibility must both be checked. Our team considers:

Rotary or linear movement
Total measuring range or shaft revolutions
Required accuracy and resolution
Maximum operating speed
Incremental or absolute position requirement
Solid-shaft, hollow-shaft or wire-draw mounting
Available installation space
Shaft diameter and mechanical coupling
Analogue, pulse, SSI or fieldbus output
PLC, controller or display compatibility
Supply voltage and electrical connection
Cable direction and connector type
Dust, oil, vibration, moisture and temperature
Requirement to retain position after power loss
Mechanical coupling and mounting tolerance
New Machines, Retrofits and Replacements

Orbital Mekatronik supports measurement products for:

New machine development
Conventional machine-tool upgrades
Digital readout retrofits
Obsolete encoder replacement
Production-line modernisation
Hydraulic-equipment upgrades
Position-control system development
Standardisation across multiple machines
Machine axis calibration
Custom sensor mounting assistance

For faster selection, share the machine type, movement, measuring range, required accuracy, speed, output signal, supply voltage, shaft or mounting dimensions, existing model number and control-system details.

Request Measurement Product Selection
Why Choose Orbital Mekatronik?

Why Choose Orbital Mekatronik for Industrial Measurement?

Application-Based Selection

We identify what must be measured, how it moves and how the feedback will be used before recommending a product.

Rotary and Linear Measurement Range

Our industrial product portfolio covers rotary encoders, linear potentiometers, transducers, wire-position devices, optical scales and digital readouts.

Support for Multiple Output Technologies

Solutions are available for conventional pulse and analogue feedback as well as selected absolute and industrial communication interfaces.

Retrofit and Replacement Assistance

We help evaluate existing products using their model details, electrical specifications and mechanical dimensions.

Industrial Automation Experience

Our combined experience in sensing, measurement, automation, robotics and control systems supports practical integration.

Discuss Your Industrial Measurement Application

Need to measure shaft rotation, machine-axis travel, cylinder stroke, lifting height or material length?

Send us your application details, measuring range, accuracy requirement, movement speed, mounting drawing, existing model number and required output. Our team will help shortlist the appropriate measurement technology.

Frequently Asked Questions

Frequently Asked Questions

1. What is an industrial measurement solution?
It uses a suitable measuring device and control interface to monitor position, displacement, distance, speed or machine movement.
2. Which measurement products does Orbital Mekatronik offer?
The range includes rotary encoders, linear potentiometers, linear transducers, wire encoders, optical linear scales, digital readouts and optical linear gauges.
3. What does a rotary encoder measure?
A rotary encoder can provide feedback about shaft position, direction, speed or angular movement.
4. What is the difference between incremental and absolute encoders?
An incremental encoder generates pulses as the shaft moves. An absolute encoder provides a unique value representing the actual shaft position.
5. When should I use an absolute encoder?
Use one when the machine must retain or identify its position after a power interruption or restart.
6. What is the difference between a solid-shaft and hollow-shaft encoder?
A solid-shaft encoder connects through a coupling. A hollow-shaft encoder mounts directly over the machine shaft.
7. Which device can measure hydraulic-cylinder movement?
A linear potentiometer, linear transducer or wire-position sensor may be suitable, depending on the stroke and installation.
8. What is a wire-draw encoder?
It measures linear movement through a retractable cable attached to the moving part.
9. Where are optical linear scales used?
They are commonly used on milling, turning, grinding, boring and other machine tools requiring accurate axis-position feedback.
10. What does a digital readout system do?
It receives position data from compatible scales and displays the machine-axis position for the operator.
11. Can a digital readout be retrofitted to an old machine?
Yes. Many conventional machine tools can be upgraded after checking axis travel, mounting space and scale compatibility.
12. Can Orbital Mekatronik replace an obsolete encoder?
Yes. Share the old model number, datasheet, shaft dimensions, output, voltage, resolution and application details.
13. Which encoder output should I select?
The correct output depends on the PLC, drive, counter or controller receiving the signal. Electrical compatibility must be confirmed.
14. What information is needed for product selection?
Provide the movement type, range, speed, accuracy, resolution, output, voltage, mounting details and operating conditions.
15. Does Orbital Mekatronik supply measurement products across India?
Yes. Orbital Mekatronik supports machine builders, integrators and industrial users across India and selected export markets.