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Integrated Automation for Faster, Safer & More Consistent Packaging
Automate product feeding, filling, sealing, cutting, labelling, registration detection, inspection, product counting, cartoning and rejection.
Orbital Mekatronik provides industrial sensors, automation controls, HMIs, SCADA systems, industrial robots, pallet transfer conveyors, rotary encoders and machine-safety products.
We support packaging-machine builders, OEMs, system integrators and consumer-goods manufacturers developing new packaging machinery and upgrading existing lines across India.
High-speed packaging lines require exact material tension, registration-mark sensing, dosing coordination, and fast rejection of non-conforming items. Automation helps you:
The appropriate automation technology depends on package format, film reflectivity/transparency, machine speed, target cycle time, inspection requirements, and operating environment.
Our comprehensive range covers contrast registration sensors, PLCs, Cartesian pick-and-place robots, flexible conveyors, rotary encoders for film measurement, and machine safety systems. Select a tab to explore.
Detect printed registration marks, clear packaging films, glossy laminates, cap presence, label positions, and product counts using contrast, color, photoelectric, and ultrasonic sensors.
Typical Applications
PLCs synchronize film feed, sealing jaws, dosing valves, and cutters. Smart HMIs enable fast recipe changeovers for pack sizes, lengths, speeds, and SCADA production logging.
Typical Applications
Cartesian gantries, SCARA arms, and desktop robots for picking pouches, bottles, or cartons and loading them into trays, cases, or shipping containers automatically.
Typical Applications
Modular flex conveyors and pallet transfer systems for moving containers, pouches, and cartons through filling, capping, labeling, inspection, and case-packing machines.
Typical Applications
Rotary encoders measure film unwinding, feed roller rotation, conveyor speed, and seal jaw position to maintain consistent pack length and registration cut control.
Typical Applications
Protect operators working around high-speed sealing jaws, cutting blades, cartoning mechanisms, and robotic packing cells using safety light curtains, door interlocks, and E-stops.
Typical Applications
Coordinate film unwinding, registration mark detection, sealing jaw movement, product filling, cutting, and pouch discharge.
Synchronize product feeding, film transport, registration detection, sealing, and cutting for continuous wrapping.
Control container indexing, filling valves/pumps, cap feeding, closure verification, and downstream transfer.
Detect product presence, feed labels accurately using encoder feedback, and verify printed batch codes.
Group individual packs, confirm product and leaflet presence, load into cartons/cases, and seal completed boxes.
Detect clear PET bottles, glass containers, and transparent laminates using specialized optical or ultrasonic sensors.
Count individual pouches, bottles, or components accurately to form defined batch quantities for secondary packing.
Remove misfilled, capless, or mislabeled packages automatically using air jets or pneumatic pushers with verification.
Product selection begins with the packaging material, machine sequence, speed, and required quality inspection. Our engineering team evaluates:
Share your packaging film or container samples, machine process sequence, target speed, inspection criteria, and control details. Our team will help select the appropriate automation technology.
Request Packaging Selection SupportSource sensors, PLCs, HMIs, robots, conveyors, encoders, measurement, and machine safety products from a single provider.
We evaluate your product, film reflectivity, registration mark contrast, line speed, and environment before selecting hardware.
Our technologies support product feeding, filling, sealing, cutting, labelling, inspection, rejection, cartoning, and dispatch.
Specialised sensors designed for transparent films, shiny laminates, reflective cartons, clear glass, and high-speed counting.
Supporting packaging OEMs, machine builders, system integrators, and manufacturers across India from Mumbai.
Planning a new packaging machine, product-counting system, inspection station, robotic packing cell, or line upgrade?
Share your product, packaging material, pack dimensions, target output, machine sequence, inspection requirements, and control details. Our team will help identify suitable sensing, control, robotics, conveyor, measurement, and safety technologies.
