Ultrasonic Sensors

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Ultrasonic Type Edge Sensors

Ultrasonic Type Edge Sensors are advanced sensing devices that operate based on the principle of linear propagation of high-frequency ultrasound. These sensors are specifically designed to detect the edge position of coiled materials, making them indispensable in various industrial applications. Unlike optoelectronic sensors, ultrasonic edge sensors are not affected by the transparency of materials, which eliminates the need for frequent adjustments and enhances convenience. They are particularly suited for edge-tracing applications involving non-permeable materials such as plastic film and paper, but are not suitable for air-permeable materials like cloth and non-woven fabrics.

Orbital Mekatronik Systems Pvt. Ltd. is a leading manufacturer and supplier of high-quality Ultrasonic Edge Sensors. Our sensors are engineered to provide exceptional accuracy and reliability in detecting the edges of various materials, ensuring optimal performance in industrial environments. With a commitment to innovation, quality, and customer satisfaction, Orbital Mekatronik Systems Pvt. Ltd. offers advanced sensor solutions that meet stringent industry standards. Choose our Edge Sensors for superior performance, durability, and efficiency in your industrial applications.

Technical Specifications :

Tracking mode	Edge tracking
Voltage input	DC10-30V
Output singal	0 5V / two switching signal
Detection range	6mm (± 3.0 mm)
Detection accuracy	± 0.05 mm
Analog Output	One 0-5VDC analog output
Switching Output	Two NPN switching outputs
Material Compatibility	Suitable for edge-tracing application of transparent, opaque, and impermeable film materials
Adjustment	No manual adjustment required
Ultrasound Sensor	200K Ultrasound through beam sensor

Operation Instructions :

The Ultrasonic Type Edge Sensor includes a blind area adjustment function for switching output to meet various detection requirements. Follow these steps to adjust the blind area settings:

Activate Blind Area Adjustment Mode: Press the SET button for 7 seconds until the middle blue light flashes. In this state, the blind zone is set to 0.5mm.
Adjust Blind Area: Press the SET button again, and two yellow lights will flicker, indicating a blind zone of 1.0mm. Press the SET button once more, and two red lights will flicker, indicating a blind zone of 2.0mm.
Save and Exit: After selecting the desired blind zone state, press the SET button for 6 seconds to save the settings and exit the adjustment mode.

Applications :

Film Alignment: Ensure accurate alignment of plastic films during packaging, preventing misalignment and ensuring consistent packaging quality.
Web Guiding: Maintain the correct position of paper and film during printing processes, ensuring accurate print registration and high-quality output.
Edge Detection for Continuous Feed: Detect edges in continuous feed systems to prevent misalignment and ensure smooth operation.
Fabric Edge Detection: Monitor the edges of fabrics during processing to ensure proper alignment and prevent defects in the final product.
Non-Woven Fabric Processing: Suitable for detecting the edges of non-woven fabrics to maintain consistency in processing and manufacturing.
Extrusion Processes: Monitor and control the edges of plastic films and sheets during extrusion processes to ensure uniform thickness and quality.
Coil and Sheet Edge Detection: Ensure accurate edge detection of metal coils and sheets during processing, improving cutting precision and reducing material waste.
Sheet Metal Alignment: Maintain proper alignment of sheet metal during stamping and forming processes to ensure high-quality parts.
Packaging Material Alignment: Detect the edges of packaging materials such as films and foils to ensure precise filling, sealing, and labeling of products.
PCB Manufacturing: Ensure accurate edge detection of printed circuit boards (PCBs) during manufacturing processes, improving quality control and reducing defects.
Component Placement: Detect edges of components and materials to ensure precise placement and assembly.