Orbital Mekatronik Systems Pvt. Ltd.

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Food & Pharmaceutical Industry Automation

Food and Pharmaceutical Industry Automation Solutions for Hygienic Manufacturing

Reliable Automation for Hygienic and Quality-Critical Production

Improve product handling, process consistency, inspection, traceability and operator safety across food, beverage, pharmaceutical and healthcare manufacturing lines.

Orbital Mekatronik provides industrial sensors, automation controls, HMI and SCADA systems, robots, conveyors, encoders, measurement devices and machine-safety products for new machines and existing-line upgrades.

We support food processors, pharmaceutical manufacturers, packaging-machine builders, OEMs and automation integrators across India and selected international markets.

Discuss Your Food & Pharma Requirement
Food & Pharmaceutical Automation Solutions โ€” Orbital Mekatronik
Why Food & Pharma Automation Matters

Improve Production Without Compromising Quality

Food and pharmaceutical production requires consistent processes, accurate product detection and dependable quality checks. Equipment must operate reliably around moisture, cleaning chemicals, or cleanroom conditions. Automation helps you:

Maintain repeatable production sequences
Reduce unnecessary manual product handling
Improve filling, sealing and packaging consistency
Detect missing, capless or mislabeled containers
Automate high-speed product counting and rejection
Detect transparent glass bottles, vials and films
Improve batch and product traceability
Record process and inspection database results
Reduce product contamination & wastage
Support recipe-based multi-product changeover
Improve operator safety around packaging equipment
Maintain cleanroom & hygienic standards

The correct technology must be selected according to the product, process, hygiene requirements, production speed, packaging format and operating environment.

Hygienic Technologies

Food & Pharma Automation Technologies We Offer

Our hygienic range includes specialised photoelectric and ultrasonic sensors, smart PLCs, desktop dispensing robots, modular conveyors, rotary encoders, and machine safety switches. Select a tab to explore.

Transparent & Hygienic Sensing

Industrial Sensors

Detect clear glass bottles, plastic vials, pouches, film registration marks, caps, and liquid fill levels. Photoelectric, ultrasonic, capacitive, and laser sensors designed for washdown and hygienic environments.

Typical Applications

Transparent bottle & glass vial sensing
Cap & closure presence verification
Film registration mark contrast sensing
High-speed pouch & tablet counting
Liquid fill-level & dosing detection
Packaging film end & jam monitoring
Batch Control & Recipe Management

PLC, HMI & SCADA Systems

PLCs coordinate filling, capping, labeling, cartoning, and rejection. Integrated HMIs provide recipe-based format selection, batch parameter storage, and SCADA production auditing.

Typical Applications

Recipe management for multi-product lines
Batch counter & yield reporting
Audit trail & process parameter logging
Fault diagnostics & alarm history
Filling machine & conveyor sync
SCADA plant-wide line monitoring
Pick-and-Place & Dispensing

Industrial Robots

Automate tray loading, vial handling, cartoning, sample pipetting, and dispensing using Cartesian, desktop, and SCARA robots fitted with cleanable or stainless-steel tooling.

Typical Applications

Vial & ampoule tray loading
Blister pack cartoning & kitting
Reagent & fluid micro-dispensing
High-speed bakery product pick-and-place
Secondary packaging & sorting
Automatic reject part separation
Hygienic Product Transport

Conveyor & Pallet Transfer Systems

Modular belt, chain, and pallet transfer conveyors for moving bottles, pouches, cartons, and medical devices through filling, capping, inspection, and packing stages.

Typical Applications

Bottle & container line transport
Pouch & sachet accumulation buffers
Inspection & reject station transfer
Packaging machine infeed & outfeed
Medical device assembly pallet loops
Cleanable modular belt conveying
Speed & Film Registration Feedback

Position & Measurement Encoders

Rotary encoders and linear position sensors provide real-time feedback for film cut length, sealing jaw movement, conveyor speed synchronization, and dosing mechanism stroke.

Typical Applications

Packaging film cut length measurement
Conveyor speed & distance tracking
Form-fill-seal registration sync
Dosing pump rotary encoder feedback
Sealing jaw position measurement
Label feed length control
Operator Safety & Guarding

Machine-Safety Systems

Protect operators working around cutters, sealing jaws, mixers, and cartoning machinery using safety light curtains, IP67 interlock door switches, E-stops, and safety relays.

Typical Applications

Form-fill-seal cutter guarding
Washdown IP67 gate interlock switches
Safety light curtains on cartoning infeeds
Emergency stop buttons & pull cords
Enabling switches for maintenance
Safety relay logic controllers
Food & Pharma Applications

Exact Applications We Automate

01

Beverage & Liquid Bottling Lines

Detect, count, and track transparent glass/PET bottles through filling, capping, labeling, inspection, and secondary packaging.

02

Pouch & Sachet Packaging

Detect film, registration marks, and completed pouches while coordinating dosing, sealing, cutting, and rejection.

03

Tablet & Capsule Blister Lines

Confirm tablet presence in pockets, verify foil print, and coordinate sealing, cutting, batch coding, and rejection.

04

Vial & Ampoule Handling

Transfer, count, and position fragile glass containers through filling, capping, labeling, and packaging stages.

05

Syringe & Medical-Device Assembly

Automate component feeding, insertion, assembly, inspection, testing, and tray loading in cleanrooms.

06

Cartoning & Leaflet Verification

Confirm product, leaflet, and carton presence before sealing, batch coding, and final discharge.

07

Cap, Seal & Label Inspection

Check cap presence, foil seal integrity, and label placement using photoelectric, laser, or vision sensors.

08

Automated Product Rejection

Remove misfilled, capless, or mislabeled packages using pneumatic pushers or air diverters with verification.

Production Sectors

Our food & pharmaceutical automation technologies support:

Pharmaceutical tablet, capsule & liquid manufacturing
Biotech, vaccine & sterile vial processing
Medical device & healthcare product assembly
Food processing, bakery & confectionery lines
Beverage bottling, dairy & liquid filling
FMCG, personal care & cosmetics packaging
Nutraceuticals & dietary supplements
Chemical & agrochemical packaging
Packaging machinery OEMs
Automation system integrators
Selection & Hygiene Factors

How We Select the Right Hygienic Solution

Automation selection begins with the product, machine operation, and required hygiene/cleanroom standard. Our engineering team evaluates:

Product transparency, reflectivity & color
Package type (bottles, pouches, blisters, cartons)
Production speed & target line output
IP rating for washdown (IP67 / IP69K)
Cleanroom class & chemical resistance
Product-contact material suitability
Sensor spot size & background suppression
Counting accuracy & part-spacing requirements
Recipe-based PLC parameter storage
Data logging & audit trail requirements
Rejection mechanism timing & confirmation
Machine safety light curtain & interlock risks
New Machines, Upgrades & Line Extensions

Orbital Mekatronik supports food & pharma requirements for:

New processing & packaging machines
Bottle & container high-speed filling lines
Blister pack & cartoning inspection upgrades
Transparent product sensor retrofits
Conveyor line extensions & automatic rejection

Share your product samples, packaging drawings, target line speed, operating environment, and inspection criteria. Our team will help select the appropriate automation technology.

Request Food & Pharma Selection Support
Why Choose Orbital Mekatronik?

Why Choose Orbital Mekatronik for Food & Pharma?

Integrated Product Portfolio

Source sensors, controls, robots, conveyors, encoders, and machine safety products through one solution provider.

Application-Based Engineering

We evaluate your product, packaging material, line speed, and washdown environment before recommending hardware.

Transparent Product Detection Experts

Specialised sensors designed to detect clear glass bottles, PET containers, vials, and transparent packaging film.

Support from Processing to Packaging

Our solutions cover product feeding, filling, sealing, coding, inspection, cartoning, and end-of-line transfer.

Pan-India Supply & Technical Support

Supporting food processors, pharma companies, packaging OEMs, and integrators across India from Mumbai.

Discuss Your Food or Pharma Automation Project

Planning a bottling line, blister packaging machine, inspection station, or conveyor upgrade?

Share your product details, packaging format, production rate, operating environment, inspection criteria, and available layout. Our team will help specify suitable sensing, control, robotics, conveyor, and safety technologies.

Frequently Asked Questions

Frequently Asked Questions

1. What is food and pharmaceutical industry automation?
It uses sensors, controls, robots, conveyors and inspection systems to improve product processing, handling, packaging, quality control and traceability.
2. Which food-manufacturing processes can be automated?
Product transfer, counting, filling, capping, labelling, sorting, inspection, cartoning and end-of-line packaging can commonly be automated.
3. Which pharmaceutical processes can be automated?
Tablet and capsule handling, bottle filling, blister packaging, vial transfer, medical-device assembly, inspection, rejection and secondary packaging can be automated.
4. Can transparent bottles and vials be detected?
Yes. Specialised photoelectric or ultrasonic sensors may be used, depending on the container, contents, background and operating speed.
5. How are products counted on a conveyor?
A suitable sensor detects each product and sends signals to the PLC. Reliable counting depends on product spacing, speed, size and surface.
6. Can a sensor detect packaging registration marks?
Yes. Contrast or colour sensors can detect printed registration marks for cutting, sealing and positioning control.
7. Can missing caps or labels be detected?
Yes. Suitable sensors or machine-vision systems can check cap presence, label presence and product orientation.
8. Can rejected products be removed automatically?
Yes. Failed products can be removed using pushers, gates, diverters, air rejection or robotic handling.
9. Can robots handle food or pharmaceutical products?
Yes, subject to the robot, tooling, product-contact requirements, cleanability and operating environment being suitable for the application.
10. Can production recipes be stored in an HMI?
Yes. Authorised recipes can store parameters for different products or packaging formats when supported by the control system.
11. Can batch and inspection results be recorded?
Yes. Suitable PLC, SCADA and database systems can record production and inspection information.
12. Which automation products are suitable for washdown areas?
Products must be selected according to their enclosure rating (IP67 / IP69K), materials, connectors, cleaning chemicals, pressure and temperature exposure.
13. Can pharmaceutical automation operate in a cleanroom?
Suitable components may be used, but their materials, particle generation, cleaning suitability and cleanroom requirements must be evaluated.
14. How is conveyor speed measured?
A rotary encoder mounted on the conveyor drive, roller or measuring wheel can provide speed and distance feedback.
15. Does Orbital Mekatronik supply food and pharma products across India?
Yes. Orbital Mekatronik supports manufacturers, OEMs and system integrators across India and selected international markets.