Home > Industries We Serve > Assembly & Robotics Automation Solutions
Integrated Automation for Faster, Safer and More Consistent Assembly
Automate repetitive assembly, component handling, inspection and material-transfer operations with a system designed around your product and production cycle.
Orbital Mekatronik provides industrial automation products and application support for manual, semi-automatic and fully automated assembly systems. Our portfolio covers industrial robots, pallet transfer conveyors, PLCs, HMIs, sensors, measurement devices and machine-safety products.
We support machine builders, system integrators, OEMs and manufacturers developing new assembly equipment, robotic cells and production-line upgrades across India and selected international markets.
Manual assembly remains practical for many operations. However, repeated handling, inconsistent positioning and operator-dependent processes can affect production capacity and product quality. A properly planned assembly and robotics automation system can help:
The appropriate automation level depends on production volume, component variation, process complexity, target cycle time, required accuracy and available investment.
Our integrated portfolio covers industrial robots, Cartesian, Desktop, and SCARA robots, pallet transfer conveyors, PLCs, sensors, measurement devices, and machine safety systems. Select a tab to explore each building block.
Industrial robots automate repetitive component-handling and production operations. Orbital Mekatronik offers Cartesian, desktop, SCARA and specialised wafer-transfer robots selected according to complete application payload, reach, cycle time, and repeatability.
Typical Applications
Cartesian robots use coordinated linear axes to move components within a defined rectangular working area. Ideal for long-stroke component transfer, pick-and-place, machine tending, and precision path dispensing.
Typical Applications
Desktop robots provide automated movement within a compact workspace on a workbench or station. Features easy teach pendants and dedicated algorithms for precision dispensing, screw tightening, soldering, micro-assembly, and testing.
Typical Applications
SCARA robots combine rapid horizontal movement with controlled vertical insertion and rotational positioning. Perfect for short-cycle pick-and-place, assembly, kitting, parts sorting, and screwdriving.
Typical Applications
Pallet transfer conveyors move workpieces between manual and automatic stations in custom holding fixtures. Featuring Elcom TLM 1000, TR, TRM, and TM systems with controlled movement, accumulation, stopping, and RFID tracking.
Typical Applications
The PLC controls the master sequence between robots, sensors, conveyors, fixtures, and process equipment. HMIs enable multi-model recipe selection, fault diagnostics, and SCADA central data monitoring.
Typical Applications
Sensors confirm the presence, position, orientation, and movement of components during assembly. Including photoelectric, inductive, capacitive, area, laser, color/contrast, and ultrasonic sensors.
Typical Applications
Position feedback technologies verify machine movement, fixture location, and controlled displacement. Features rotary encoders, linear potentiometers, transducers, wire-draw encoders, and optical linear scales.
Typical Applications
Integrated stopping and restart-control safety solutions for automated machinery and robotic cells. Includes safety light curtains, laser scanners, interlocked access doors, E-stops, relays, and perimeter fencing.
Typical Applications
Pick components from trays, feeders, conveyors or fixtures and move them to the next assembly or processing position.
Insert pins, bearings, connectors, bushes, seals, clips and other parts with controlled positioning and process confirmation.
Position and tighten screws using controlled torque, fastening confirmation and part-presence detection.
Load components into a fixture, verify their position and control the pressing sequence with force or displacement monitoring.
Apply a controlled material quantity along a programmed point or path using a desktop, Cartesian or SCARA robot.
Transfer parts into and out of CNC machines, presses, testing machines, marking equipment or special-purpose machinery.
Use a camera system to identify a component's location, orientation or quality before a robot picks, positions or sorts it.
Check component presence, dimensions, colour, orientation, marking or assembly condition and separate rejected products automatically.
Move products between manual, robotic, testing and inspection stations while keeping each workpiece in a repeatable fixture position.
Transfer components between production fixtures and organised trays for the next process, storage or dispatch.
Automate dispensing, soldering, screwdriving, connector insertion, PCB handling and small-part inspection.
Connect electrical, leak, dimensional or functional testing to the line control system and record results against individual products.
Not every assembly process requires full automation. The best approach balances production demand, product life, changeover frequency, quality requirements, and return on investment.
Operators complete the assembly while sensors, guided instructions, and error-proofing (Poka-Yoke) fixtures help prevent missed or incorrect assembly steps.
The operator loads and unloads the component while the machine performs controlled operations such as pressing, fastening, testing, dispensing, or inspection.
Automatic feeders, industrial robots, pallet conveyors, process equipment, and inline vision complete the full sequence with minimal operator involvement.
Product selection begins with the assembly process—not a particular robot or controller model. Our engineering team considers:
Share your component drawings, current assembly sequence, production rate, available layout, and inspection criteria. Our team will help design a complete assembly automation concept.
Request Assembly Automation SupportSource robotics, conveyors, sensors, measurement devices, control products, and machine safety from a single industrial solution provider.
We study your workpiece, process sequence, speed goals, and layout before recommending specific automation hardware.
Choose from Cartesian, desktop, and SCARA robots combined with Elcom modular pallet transfer systems for coordinated assembly flow.
Certified safety light curtains, laser scanners, interlocks, and controllers integrated to protect operators without reducing output.
Serving machine builders, panel builders, system integrators, and OEMs across India from our facility near Mumbai.
Planning a new assembly machine, robotic cell, or production-line upgrade?
Share your component drawings, assembly sequence, production target, cycle time, inspection requirements, available space, and current process. Our team will help identify suitable robotics, sensing, control, conveyor, and safety technologies for detailed technical evaluation.
